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            Novastar is now representing the full line of Farsoon Additive Manufacturing Solutions in addition to HP's Industrial 3D Printers. Talk with experts about open-platform printing in metal, high-temp, and flame resistant materials. Regardless of your application or industry, Novastar should have an additive solution for you. Lunch will be provided.Read More
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Mary Baumgarten

Three Reasons Why Calibration is Important

August 13, 2015 By Mary Baumgarten

Electrical Calibration

In our modern society, it is important that the devices we use to measure the physical quantities around us are accurate. From the weather to the medical field, from the automotive industry to agriculture, obtaining accurate measurements is essential to making decisions and performing tasks.

These measurement devices need to be verified that they give correct data to enable us to make good decisions. Calibration, the process of verifying the readings of an instrument match that of a standard, does just that. If a device is not within a specified tolerance, it is adjusted so that it is within the bounds of the specification.

Laboratories in particular use calibration to verify that the measurements that they perform are consistent; it would be difficult to attempt to repeat a process with the same conditions if the tools used to make the measurements are inconsistent. Here are a few reasons detailing why calibration is important.

 

Instrument Calibration Keeps Processes Safe

When measuring any parameter, such as force or electric current, it is important that the quantities being measured are accurate to maintain product safety. This could pose a safety hazard if they are not. If a component on a vehicle were to fail at a certain measured force, but that measurement was performed with an instrument that was not calibrated to ensure accuracy, a valid failure analysis couldn’t be performed.

Another example where this would be important is measuring the temperature of cooked or stored food. If a thermometer on a refrigerator is not accurate in reporting temperature, spoiled food could be served to patrons. Undercooked food could also pose a risk if the instrument reading its temperature was not accurate.

 

Machine Calibration Can Help to Reduce Costs from Manufacturing Errors

In manufacturing, a production process resulting in defects can be very costly. Small errors in measurement, such as in the temperature of a molded plastic part causing it to set improperly or the position of a drilled hole preventing two parts from being coupled, can propagate over time if not monitored properly. A process will then need to be stopped, restarted, and have parts remade. This is expensive in both time and resources, or worse yet – defective parts could be delivered to your client.

To help reduce the potential for manufacturing defects from occurring, the sensors monitoring these processes should be accurate. Calibrating gauges and instrumentation will reduce the possibility of production defects.

 

Calibration Maintains Certification

When a test lab would like to make use of a calibration laboratory, they need to know that they can trust the service provider is going to perform the calibration in a proficient manner. In order to do this, they need to be able to independently verify that whom they approach is reliable. Therefore, maintaining certification through calibration ensures that a laboratory can consistently perform requested analyses.

To obtain an official accreditation by a regulatory body, calibration laboratories must undergo a rigorous inspection. An independent accrediting organization like the American Association for Laboratory Accreditation (A2LA) audits the equipment, technicians, processes, and quality systems for the calibration lab.

Using an accredited calibration laboratory is important; this ensures that equipment sent to it will come back calibrated properly. An accredited laboratory like NovaStar is a prime example that puts the customer first in terms of quality assurance, tracking of assets, and turnaround time. Is calibration important to your business?

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NovaStar Visits the Automated Vehicles Symposium 2015

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Technology Growth in Southeast Michigan

Filed Under: Novastar Blog

NovaStar Visits the Automated Vehicles Symposium 2015

July 30, 2015 By Mary Baumgarten

Automated Vehicles Symposium in Ann Arbor, MI

Automated Vehicles Symposium in Ann Arbor Michigan
Over July 20-23, 2015, the Automated Vehicles Symposium was held in Ann Arbor, Michigan, organized by the USA Transportation Research Board and the Association for Unmanned Vehicle Systems International (AUVSI). The symposium focused on design challenges and opportunities related to the growing automated vehicle industry – also known as driverless, autonomous, or connected vehicles.

The deployment of the first prototypes of these vehicles is expected to affect all areas of the transportation industry: personal, mass transit, and commercial shipping. With its new M-City driverless car center meant to test prototypes and large research university, Ann Arbor is a hotbed of innovation and ideal location for the event.

NovaStar Calibration Manager Jeff Hunt represented NovaStar while attending the symposium. He observed overall concerns of the industry as well as three main areas of interest to attendees. Researchers from government and academia, as well as manufacturers and suppliers involved in the design, testing, and manufacturing of automated vehicles discussed next courses of actions required to advance the development of the new technology.

Addressing Concerns of Autonomous Vehicles

A primary concern with autonomous vehicles is safety and security. A wireless hack to the vehicle’s navigation system while transporting people would be a huge threat. This was recently demonstrated on a Jeep Cherokee by Wired Magazine where the brakes and engine ignition could be remotely hijacked. With that said, large strides are being to ensure the security of connected vehicles.

Another concern is whether automated vehicles and ones driven by humans can co-exist. However, Google’s fleet of 23 Lexus RX450h SUVs only experienced 12 minor accidents over their combined 1.8 million miles – all of which were the fault of another human hitting the car.

Recognizing the Benefits of Automated Mass Transit

City buses have consistent set routes. Verifying that an automated bus is able to safely complete its loop is fairly straightforward. As automated vehicles make fewer mistakes than humans, safety improves for all commuters using the system. Adding significantly more automated mass transit should help to reduce the total number of cars on the road and their resulting carbon footprint.

The Future of Autonomous Personal Automobiles

Google has spearheaded the personal automated vehicle industry by developing and testing its fleet for millions of logged miles.  Their automated vehicle combined with their extensive map database resulted in significantly fewer accidents than human drivers. It’s clear that Google intends to be a player in the industry and having the world leader in map technology makes the widespread adoption more simple.

However, issues remain to be addressed as for how to handle construction zones when they haven’t been reported and mapped. Google’s initial phase requires a person to assist the automated driving mechanism, ready to take control in the case of an unanticipated incident.

Automating the Shipping Industry with Driverless Vehicles

Commercial shipping trucks have highly specified routes, and subsequently significantly fewer possible road combinations compared to personal vehicles. Unlike human drivers, automated trucks do not need sleep – they do not have restrictions on hours. Atomated routes could effectively double the 11-hour restriction the department of transportation limits drivers to each day.

This would significantly increase productivity and lower shipping costs. While the benefits are clear, some questions remain. How will an automated truck negotiate a shipping dock if there is no driver, and what about gas?

 

NovaStar is strategically located near Ann Arbor and can offer local instrument calibration services to government and university researchers and companies involved in the emerging prototyping and design stages of automated vehicles. The symposium allowed many interested parties to come together to address many challenges that lie ahead in the automated vehicle industry, as it seeks to revolutionize the transportation industry.

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Three Things Companies Can Do With Retired IT Assets

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Three Reasons Why Calibration is Important

Filed Under: Novastar News

Three Things Companies Can Do With Retired IT Assets

July 23, 2015 By Mary Baumgarten

Retired IT Assets

To keep up with changing technology and improve user productivity, companies need to periodically update their personal computer fleets. Before new systems are installed, a decision must be made regarding what to do with the remaining retired equipment.

What To Do with Retired Computers

When retiring old computers the first thing you need to consider is safety. Devices still have precious data and can be an environmental hazard if not disposed of correctly. The first step is to ensure there is no sensitive data left on the hard drives of retired computers.

Drives can be wiped with multiple passes for increased security by using one of many free utilities available online. Some enterprises choose the additional step of physically destroying the drive either with a shredder or by puncturing a hole through the platter. The downside to this is that the drive cannot be repurposed for another system. In most cases, no traces of your sensitive data will remain on a drive if wiped properly. After wiping the drives, there are several things you can do to recover value from your retired IT assets.

1. Find an IT Reseller to Refurbish, Appraise and Remarket Your Retired IT fleet

Remarketing you retired computer equipment can help you recover value from your initial investment. However, it is not always economical or practical for a company to sell its fleet of used desktops, laptops or tablets on their own. Depending on the age and number of devices, it may be advantageous to seek out an IT Reseller who has experience refurbishing, appraising, and reselling computer systems.

This isn’t just because you’ll have to give up core activities to map out the logistics, costs, and marketing efforts. The biggest benefit is that value is added in the refurbishing process, maximizing the recovery of the original investment.

The refurbishing process includes cleaning, repairing, and combining systems so that they are in a functioning state. If resellers pack and pick up the equipment for you, it reduces the cost and hassle of disposing of retired IT assets. If some of the retired equipment is non-functioning or damaged, you can tear down the systems and salvage or sell individual components. Even if no value can be recovered from specific devices, an R-2 Certified Reseller has the ability to recycle e-waste in an environmentally-friendly and regulatory-compliant way.

2. Repurpose Old Computer Equipment to Reuse or Donate

In some cases, it may be best to repurpose old computers. It’s possible to repurpose older systems for a different use. For example, moving a powerful engineering workstation to an accounting function within an enterprise can be an upgrade from the current system. Or, if a company has a centralized server that can be accessed remotely, older systems can be set up as virtual terminals. By installing free operating systems such as a Linux distribution, these computers can be re-purposed with no additional software cost.

Another possibility for repurposing is to donate the old computers. Organizations such as primary and secondary schools, libraries, senior community centers, etc. would make great use of the equipment. Doing this not only helps those who need it, but it can also be written off for tax purposes.

3. Recycle Unsalvagable IT Assets to Avoid Fines and Protect the Environment

When computer devices have been determined to be at the end of their useful life, responsible electronic waste recycling is the best option. On its Electronics recycling webpage, the US Environmental Protection Agency (EPA) states:

“electronic products are made from valuable resources and materials, including metals, plastics, and glass, all of which require energy to mine and manufacture. Donating or recycling electronics conserves our natural resources and avoids air and water pollution, as well as greenhouse gas emissions that are caused by manufacturing virgin materials.”

The EPA also “encourages customers to choose certified electronics recyclers. Certified electronics recyclers have demonstrated through audits and other means that they continually meet specific high environmental standards and safely manage used electronics. Responsible electronics recycling provides important benefits, such as:

  • Reducing environmental and human health impacts from improper recycling;
  • Increasing access to quality reusable and refurbished equipment to those who need them; and
  • Reducing energy use and other environmental impacts associated with mining and processing of virgin materials – conserving our limited natural resources.
  •  
    Illegal dumping of electronic waste in landfills may result in thousands of dollars in fines daily, as well as criminal penalties. It is important to understand options for retiring a company’s end-of-life IT assets to recover any residual monetary value by reselling and breaking down for parts or donating, as well as to be in compliance with e-waste regulations so as not to be at risk for fines or penalties.

    An effective course of action can reduce the cost and productivity impact of upgrading to a new fleet. Have you evaluated your company’s options when it comes to retiring IT devices?

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    Novastar Calibration Portal Overview

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    NovaStar Visits the Automated Vehicles Symposium 2015

    Filed Under: Novastar Blog

    Novastar Calibration Portal Overview

    July 16, 2015 By Mary Baumgarten

     
    Watch this video to see how the NovaStar Calibration Customer Portal enhances the ability to track your assets as they go through the calibration process.

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    Personal Computer Acquisition: Rent, Lease or Buy?

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    Three Things Companies Can Do With Retired IT Assets

    Filed Under: Novastar News

    Personal Computer Acquisition: Rent, Lease or Buy?

    June 30, 2015 By Mary Baumgarten

    Dell Laptop Used vs New

    When it comes time for a business to upgrade its fleet of tablets, notebooks, laptop or desktop computers, options include renting, leasing or buying new or refurbished devices.

    Generally speaking, renting is short term solution – for months, not years. Some examples are for trade shows, special limited time projects or temporary employees. Purchasing hardware gives a small business the power to define the length of the hardware cycle and sell the product for recovery of the initial cost at the end of the cycle. Companies need to examine the financial impact – buying creates capital assets that can be depreciated while leasing is treated as a monthly business expense.

    Buying hardware, however, has the downside of a large initial purchase. It’s a challenge to determine when to retire hardware that is owned after it is out of warranty. Employees often desire the newest devices and a business owner may be more reluctant to replace equipment the company owns free and clear.

    Leasing may be more favorable. Leasing offers monthly payments with the tradeoff of not having the hardware to sell at the end of the contract. There are often additional fees charged if leased equipment is not returned by the lease end date. At a certain point, all personal computing devices need to be replaced. Otherwise, a company may run the risk of down time from hardware failure or disgruntled employees who want newer devices.

     

    Buying New Computer Equipment

    One of the main concerns with purchasing new personal computing hardware is that its value decreases after it has been purchased – not unlike driving a new car out of a showroom.  Although new hardware comes with the advantage of being cutting edge and having the ability to be highly customizable when ordered; refurbished hardware can be a better value than buying new due to the low cost of acquisition, even if the new equipment is held for its life cycle.

     

    Buying Refurbished Computers

    When it comes to overall value, buying refurbished can be the best option.

    The initial investment can be significantly lower than buying new.   A small business may feel freer to choose a shorter hardware cycle – replacing devices more frequently to keep up to date without worrying as much about the initial investment.

    Some see buying refurbished as the best of leasing and purchasing new hardware. Swapping equipment more often on a shorter interval decreases the amount of risk due to hardware failure. This is insurance to prevent failing equipment and employee down time when waiting for repairs/replacements.   It also may keep employees happier because they get an upgraded device more frequently.

    Computers have matured to a point where having the very newest equipment is not necessary to run most standard office applications.   Purchasing refurbished equipment that is appropriate for your work environment is likely to have no adverse effects on productivity. With technologies such as visualization, a fleet of older computers can be supported as terminals to a centralized server with virtual machines running on them. This decision should be made on a case-by-case based on applications required for a small business.

    What business people worry about most when buying refurbished equipment is warranty – or lack of it. To reduce the risk, buying from an experienced re-marketer with a good reputation is key. Often a limited warranty is offered on refurbished equipment (three months versus typically one year on new equipment).   It is recommended to determine what the specific warranty is on used equipment before purchase.

     

    Where to Find Refurbished Computers

    Refurbished equipment can be found on eBay, Amazon, from OEMs and from companies who are experienced re-marketers. Websites such as Play It Again PCs provide quality refurbished equipment in a wide range of prices, brands, and quantities. Whether your small business has an expiring lease on a fleet of PC devices or has aging purchased hardware, buying refurbished equipment may provide the best return on investment without reducing productivity. Have you considered purchasing refurbished for your fleet?

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    The Big M Convergence 2015

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    Novastar Calibration Portal Overview

    Filed Under: Novastar Blog

    The Big M Convergence 2015

    June 8, 2015 By Mary Baumgarten

     

    big M conferenceNovastar’s booth at the Cobo Center for The Big M Conference 2015. HP representative Niel Riley demonstrates the HP Sprout All-in-one to a group of college students.

     

    Novastar Solutions exhibited at the Society of Manufacturing Engineers’ (SME) Big M Convergence in Detroit’s Cobo Center the first week of June. The conference showcases manufacturing technologies and processes in the Great Lakes region. This geographical area represents the world’s fourth largest economy, with a combined $4.7 trillion GDP. Interesting technologies such as various additive manufacturing processes were demonstrated in various booths.

    Showcasing Innovations in Manufacturing Technology

    Novastar’s guest, HP Great Lakes Region workstation specialist Neil Riley (pictured above), demonstrated  HP’s Sprout all-in-one dual touchscreen computer/scanner/projector.   The Sprout has a future in 3D product design when integrated with Computer Aided Design and Engineering (CAD/CAE) software.

    Also featured was the HP Z34c 34-inch Ultra Wide Curved Display.  Its profile eliminates the need for a multi-monitor array in favor of a streamlined single piece silhouette – coveted by booth visitors. Novastar also displayed the flagship of the HP workstation line, the Z840. Upgradeable to 36 Xeon cores, 2 TB of memory, and 10 internal drive bays, the Z840 can be configured for maximum processing capacity in the CAD/CAE workspace.

    Creating a Better Environment for Designers with Tailored Workstation and Software Solutions

    Novastar Solutions offers manufacturers engineering design solutions combining HP Z workstations and Dassault Systeme’s  CATIA (CAD) and SIMULIA (CAE) or Siemens PLM NX CAD/CAE. This allows the value added benefit of having necessary design software pre-installed out of the box.

    Manufacturers utilizing CAD/CAE ultimately create prototypes of their designed components. Prototypes are then tested in various conditions under a variety of stresses. Novastar Solutions offers manufacturers calibration services to keep the instruments used in prototype testing measuring accurately. Guy Howe, head of calibration at Novastar Solutions, demonstrated the customer portal at the booth. This web-based interface allows users to track and submit requests to calibrate their instruments, streamlining the process involved in calibration.

    Several groups of high school and college students, the future of manufacturing employees, roamed the exhibit hall at the Big M conference. Novastar welcomed students into their booth and spent time explaining the IT Solutions and Calibration Services it offers to help manufacturers design and test new products.

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    SAE NVH Conference & Exhibition

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    Personal Computer Acquisition: Rent, Lease or Buy?

    Filed Under: Novastar News

    SAE NVH Conference & Exhibition

    June 8, 2015 By Mary Baumgarten

     

    Come Join us at the SAE Noise and Vibration Conference & Exhibition

    Come see Novastar Solutions in booth # 410 at the SAE Noise & Vibration Exhibition at the  DeVos Place 303 Monroe NW, Grand Rapids, MI 49503, June 22-24 – the premier technical event for mobility noise, vibration and harshness testing.

    Register for a free expo pass here.

     

    SAE 2015 Noise and Vibration Conference and Exhibition

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    How PCIe Solid State Drives Stack Up to Traditional SATA Solid State Drives

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    The Big M Convergence 2015

    Filed Under: Novastar News

    How PCIe Solid State Drives Stack Up to Traditional SATA Solid State Drives

    June 1, 2015 By Mary Baumgarten

    ssd-min

    Solid state drives offer the advantage of faster seek and read/write times an order of magnitude faster than traditional disk drives. However, the cutting edge speed of solid state drives has reached a bottleneck: the SATA interface. Currently, SATA 3.0 provides a limit of 600 MB/s for read and write speeds. For most applications, this may seem like an appropriate speed.

    However, with large CAD designs and media files that need to be loaded to system memory, such as in the auto and film industries, going beyond this limit provides a higher rate of productivity; uncompressed project files continue to grow in size and complexity. Utilizing the higher bandwidth of PCIe slots on a system’s motherboard makes this possible.

    PCIe Solid State Drive Performance Benefits

    When it comes to sheer performance, PCIe cards such as The HP Z Turbo Drive G2 offer read speeds up to 2510 MB/s. This is up to four times the speed of a traditional SATA Solid State Drive for copying files. Relevant applications where these performance enhancements can be felt are in video editing and complex engineering simulation such as finite element analysis.

    Drawbacks of PCIe Solid State Drives

    Although these performance enhancements may seem like a sure-fire reason to make the switch from SATA to PCIe, it is important to understand the limitations of PCIe Solid State Drives. For example, the current price per gigabyte is more than SATA. It is also important to consider the limitations of where other bottlenecks may arise. For example, having twice the bandwidth to load a file to a local machine’s memory can be advantageous; however, this will not improve file transfer over a network if the bandwidth is not supported.

    Another issue is workflow. For example, a 3ds file requires unpacking and compressing upon loading and saving, respectively. This requires that files loaded from a drive need to be handled by the system processor, resulting in little to no performance improvement with a PCIe card over a SATA card. Finally, another issue is the number of write cycles a PCIe card is capable of handling over its lifetime. This is stated as about one third that of SATA drives, although drives have been shown to outlive these benchmarks in production.

    Weighing the Pros & Cons of PCIe SSDs

    While this technology is not appropriate for every desktop, PCIe drives can provide a breakthrough if your particular application supports the added benefit. Shorter lifespans and higher cost can be overlooked if quadruple the speed for a particular application can be realized.

    It is important to consider that the evolution from SATA to PCIe is an iteration rather than a leap as it was from mechanical to solid state drives. If your workflow utilizes the constant reading and writing of large uncompressed files for a local machine, it may be advantageous to get a cutting edge technology to improve your process. Do you see a potential use for PCIe solid state drives in your enterprise?

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    SAE NVH Conference & Exhibition

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