Mary Baumgarten

In November 2017, HP expanded its 3D printing portfolio with the addition of the HP Jet Fusion 3D 4210 Printing Solution. Designed for industrial-scale 3D manufacturing, the upgrade incorporates a MultiJet Fusion printer and processing station that can be used on an existing 3D 4200.

The hardware and firmware upgrades improve overall system efficiency and enable continuous operation and the new processing station is capable of handling significantly higher materials volumes.

“HP’s Jet Fusion 3D systems have now reached a technological and economic inflection point that combines the speed, quality, and scalability needed to accelerate manufacturing’s digital industrial revolution.” – Ramon Pastor, General Manager of Multi Jet Fusion for HP’s 3D printing business.

By focusing on end-user needs HP has been able to make vast improvements to their Multi Jet Fusion technology and address the pain points of industrial manufacturers.

The MJF 4210 Represents An Economic Inflection Point for Industrial-Scale 3D Manufacturing

One of the drawbacks of legacy 3D printing is the high materials cost, due to significant material waste and the limited availability of large quantities, and HP’s new Jet Fusion 4210 3D Printing Solution solves this problem.

HP’s PA 11, PA 12 Glass Beads, and Polypropylene (PP) materials boast industry-leading reusability, and customers who purchase the HP Jet Fusion 3D 4210 benefit from shared service contracts. These contracts significantly lower pricing on the engineering-grade 3D printing materials and agents by making the materials rapidly available in large quantities.

Coupled with breakthrough productivity, these material upgrades represent a shift in 3D Printing technology. The Jet Fusion 4210 increases production volume capabilities and significantly decreases operating costs, priming the solution for industrial-scale 3D manufacturing,

“The new 3D 4210 Printing Solution enables our customers to mass-produce parts using HP’s Multi Jet Fusion technology for 65% less than other processes, and fully benefit from the economies of scale,” – Ramon Pastor

Based on internal testing and cost analysis, the advancement raises the “break-even point” for large-scale 3D manufacturing to up to 110,000 parts and enables the industry’s lowest cost-per-part (CPP), proving the solution’s value as a viable industrial-manufacturing solution.

Impact and Implications of the Jet Fusion 4210 Solution

Superior voxel-level control and breakthrough productivity are attractive characteristics to modern manufacturers. Now that HP’s Multi Jet Fusion technology is capable of delivering favorable economics, it’s no surprise that the HP MJF 4210 is being rapidly adopted across various industries.

Many North American companies are purchasing the solution for in-house use and others are using the solution to sell printed parts. HP also recently entered the $6 trillion Asia-Pacific and Japan manufacturing segment when it launched the product in India in December 2017.

HP has already forged partnerships with some of the world’s leading manufacturers and materials producers, allowing the company to set up a feedback system to continuously refine their technology and Open Materials Platform, and improve their ability to accommodate end-user needs.

As global adoption continues to drive innovation the MJF family of solutions will only continue to improve. In just one year, HP has added over five new solutions and five new materials that redefined the boundaries of 3D printing, including engineering-grade colored parts.

Until recently, 3D printing required certain production volumes in order to be economically worthwhile, and the material options were limited. However, many major players have been working together to improve additive manufacturing economics, accelerate materials innovation, and increase adoption across industries.

HP made a big announcement on Feb. 5 as it continued its democratization of 3D design and manufacturing with the introduction of the HP 3D 300/500 series. The four new 3D printers are the industry’s first solution that enables manufacturers to produce engineering-grade, functional parts in full color, black or white – with voxel control – in a fraction of the time of other solutions.

The expanded portfolio not only addresses the need for color printing; it also offers a viable solution for companies running smalling production volumes.

“Many small OEMs print less than 130 parts per week and these new products are targeted at them,” – Ramon Pastor, general manager, Multi Jet Fusion 3D Printing Business of HP.

With a favorable cost per part and starting cost of $50,000, the solution opens up innovation for small-to-medium-sized product development teams, design businesses, entrepreneurs, and universities, research institutions – not just industrial manufacturers.

HP Jet Fusion 340, 380, 540, and 580 Specifications

The new Jet Fusion 300/500 series runs on the same Multi Jet Fusion platform as its industrial HP Jet Fusion 3200/4200/4210 products, giving designers voxel-level control and the ability to create prototypes that are near identical to the end-stage item.  

The new Jet Fusion 300 / 500 series of 3D printers features a compact design (61.6 x 37.6 x 59.3 in) and enhanced workflow, including an automated materials delivery system. All-in-all, the solution greatly improves user experience (and unattended operation) while simultaneously increasing production efficiency and output.

The expanded product portfolio launched with a new material called HP PA Color Boost (CB) 12, and supports three color file formats (OBJ, VRML, and 3MF). The new material is similar to the one used in HP’s industrial products and helps to keep running costs down while offering a fraction of the printing time of comparable solutions.

The solution comes with a choice of two print bed sizes to accommodate both smaller and large print sizes (7.5 x 10 x 9.8 in and 7.5 x 13.1 x 9.8).

• The Jet Fusion 340 (black or white)/380 (color) is designed for customers who print fewer parts per build.
• Jet Fusion 540 (black or white)/580 (color) is for larger parts and heavier production.

A breakthrough solution in an accessible price range, the HP 3D 300/500 series broadens the scope for MJF technology and should prove to greatly accelerate adoption.

Distribution, Availability, and Impact of the 300/500 Series

The Jet Fusion 300/500 series of 3D printers is available for pre-order now and will beging shipping in the second half of the 2018 calendar year. Based on previous rollouts, adoption should only prove to refine HP’s Open Platform approach and contribute to the development of new materials and use cases.

“No matter your industry, no matter your design complexity, no matter what colors fit your business needs – black, white, or the full-color spectrum – the new HP Jet Fusion 300 / 500 series gives you the freedom to create brilliant new parts liberated from the constraints of traditional production methods.” – Stephen Nigro

By making the technology available to smaller firms and research institutions and building on its existing partnerships, HP is opening up the technology’s application beyond industrial manufacturing and increasing its potential for innovation.

In the same press release, HP formally announced its collaboration with Dassault Systemes in an effort to optimize Dassault’s Solidworks 3D design software and engineering applications for HP’s Multi Jet Fusion 3D printing lineup. In empowering entrepreneurs, makers, students, and businesses, the companies hope to increase product design innovation.

The HP 3D 300/500 Series enables customers to go from prototyping to full production on the same Multi Jet Fusion technology platform and also evolves the partner program to deliver broader capabilities and target new resellers. By democratizing the use of their technology, HP is opening up 3D printing to the masses which will further accelerate adoption and innovation.

LIVONIA, MI August 18 – Novastar Solutions, a leading provider of instrument Calibration Services and the new HP Jet Fusion 3D Printer will exhibit in booth # 1921 at the 2017 Battery Show at the Suburban Collection Showplace in Novi, MI  September 12-14.

The Battery Show Exhibition & Conference is the industry leading showcase in advanced battery technology for electric & hybrid vehicles, utility & renewable energy support, portable electronics, medical technology, military, and telecommunications.

The Battery Show is the Industry’s Can’t Miss Event

For three days, industry experts and specialty suppliers will share ideas and innovations, forge new partnerships, and work to expand the boundaries of advanced battery technology. The free-to-attend event will include expert-led presentations, open discussion forums, product demonstrations, and networking events.

At the exhibition, Novastar will be demonstrating new enhancements to its Calibration Customer Portal – a free asset management tool that assists in scheduling and tracking instrument calibration.   There will also be a display of parts printed on the new HP Jet Fusion 3D Printer for visitors to examine.

Guy Howe, Director of Calibration Services at Novastar explains:

“This is Novastar’s first year exhibiting at The Battery Show.  We have been serving legacy automotive manufacturers for over 10 years but there are new players in the hybrid and electric vehicle industry that we are excited to make meaningful connections with.”

Novastar Solutions calibrates test instruments utilized by quality and test engineers and will be located at booth #1921 throughout the conference.

In 2017 the company also became an HP Jet Fusion 3D Printer Value Added Reseller offering sales and service of the new technology.  To schedule a visit to Novastar’s HP 3D Printer Demonstration Center contact Josiah Klaus at jk@novastar.net or call 734-453-8003 ex 9538.

Guy Howe, Novastar Director of Calibration Services can be reached at gh@novastar.net or by calling 734-453-8003 for questions or a quote.

For a free event pass, register here.

Novastar Calibration Division offers A2LA accredited instrument and equipment calibration services on site or in our Calibration Laboratory located in Livonia, MI.  NovaStar calibrations include:  * Force * Torque * Acceleration * Electrical * Thermodynamics * Acoustical * Pressure/Vacuum * Dimensional * Hardness * PH/Conductivity and LISN. ISO/IEC 17025:2005.

Novastar Solutions Novastar sells and services new IT hardware and software (PLM) for engineering as well as the new HP Jet Fusion 3D Printer. Novastar offers IT lifecycle management including: computer configuration and acquisition, delivery and storage, imaging and installs, repair and maintenance, data erasure and refurbishing, appraisal and remarketing, and  environmentally correct (R2 certified) disposal of retired IT assets.

Founded in 1998 and headquartered in Livonia, MI, Novastar is a Tier I supplier to automotive, aerospace, manufacturing, energy, defense, and universities among other industries and organizations.

HP’s Multi Jet Fusion 3D Printing Technology Crowned “Innovation of the Year” at 3D Printing Industry Awards

Just over one year ago HP introduced the world’s first production-ready 3D printing solution at Rapid 2016. Since then, the company has worked diligently to lay the foundation for a thriving ecosystem of 3D printing materials and applications.

Their hard work was acknowledged this year at the inaugural 2017 3D Printing Industry Awards ceremony in London where the Multi Jet Fusion technology was crowned “3D Printing Innovation of the Year”. The purpose of the ceremony was to recognize the individuals, companies, and technologies that are shaping the digital reinvention of manufacturing. With over 800 companies nominated and over 200,000 votes cast, HP stood out for its dynamic approach to catalyzing the adoption of 3D printing worldwide.

Recognizing Advancements in 3D Printing

Michael Petch, editor of 3DPrintingIndustry.com, had high praise for HP and its advancements:

“The industry spoke loud and clear… HP is delivering on its promise to disrupt 3D printing and the overall manufacturing sector. The Multi Jet Fusion platform and HP Open Platform are driving innovation and have had an immediate impact for customers and partners.”

Ramon Pastor, head of HP Multi Jet Fusion technology and Emilio Juarez, head of 3D Printing European sales, were present to accept the award.The award builds on momentum the HP 3D printing business has established over the last 12 months:

“The ‘Innovation of the Year’ recognition is a direct result of a trifecta of attributes that differentiates HP and reinforces our position as a catalyst in 3D printing: disruptive technology, the HP Open Platform for materials, and an extensive heritage of printing leadership.”

Customers are Adopting the HP Multi Jet Fusion 3D Printing Solution

HP has forged relationships with key partners, including BMW Group, Jabil, Johnson & Johnson, and Nike. The company began shipping the HP Jet Fusion 3D 4200 first quarter 2017 and are now quickly ramping deliveries to meet rising customer demand. In March of this year, HP also announced the world’s first

In March of this year, HP also announced the world’s first Open Materials and Applications Lab in Corvallis, Oregon, where partners including Arkema, BASF, Evonik, Henkel and Lehman & Voss are innovating new 3D materials for use with the Jet Fusion technology.

While HP is thrilled to be recognized for their individual achievements, Pastor elaborated that the company is even more excited to pioneer the disruptive innovation happening in 3D printing.

“We have seen more progress in 3D printing in the past year than in the previous 20 years combined and our team at HP is leading that innovation.”

The company unveiled its new HP Partner First 3D Printing Specialization program with more than 30 hand-selected, trained and certified partners. HP is working with these partners to launch more than a dozen new HP 3D Printing Experience Centers in the U.S. and Europe.

HP is actively inviting people to come meet the technology firsthand. Novastar Solutions, a certified seller, installer, and servicer for the HP Jet Fusion 4200 Printer, will be hosting events at their center for interested individuals in Ohio and Michigan. To experience the innovative technology in person, email Josiah Klaus at jk@novastar.net or call him at 734-453-8003.

LIVONIA, MI May 10, 2017

The HP Jet Fusion 3D Printing Solution has arrived in Michigan and resides at Novastar Solution’s new HP 3D Printing Reference and Experience Center in Livonia.

HP Inc. announced Novastar Solutions as one of its 3D Printer Specialization Partners at RAPID + TCT 2017  May 8 in Pittsburgh, PA – North America’s preeminent event for 3D manufacturing. Novastar Solutions was selected as a solution provider to sell, install, and service the HP 3D Jet Fusion 4200 Printer in Michigan and Ohio.

Unveiling HP’s 3D Printing Demo Center in Michigan

Testing and qualification of new 3D printing use cases are enabled in a controlled environment at the Demo Center at one of Novastar’s locations in Livonia, MI. Novastar and experts from HP introduced the exhibit to the public this June. The purpose of the facility is to provide customers a path to advance from prototyping to full-scale 3D production. Novastar is presently printing benchmark parts for its customers interested in acquiring the new Jet Fusion technology.

HP Multi Jet Fusion is Redefining 3D Printing

Capable of delivering superior¹ quality physical parts at up to 10x the speed and half the cost of other commercial 3D printers, the HP 3D Jet Fusion 4200 Printer can print anywhere from 1 to 2400 parts in a single build. Embracing an open platform approach, HP Inc. is working closely with customers and partner companies to develop new materials with special material properties down to the voxel level (i.e. 3D pixel).

The Jet Fusion printer prints parts that cannot be made with legacy manufacturing technology, and continuous development of new materials and software makes innovative applications possible. Through their partnerships, HP aims to reinvent and accelerate the growth of the manufacturing industry and spearhead the widespread adoption of 3D printing across industries.

Stephen Nigro, President of 3D Printing at HP Inc., shared these thoughts at RAPID+TCT 2017:

“Building on our experience of more than 500,000 Multi Jet Fusion-produced parts, we are now scaling our 3D printing business to the next level. Today we are expanding our solutions availability through new resellers, opening new experiential facilities for customers and partners, and widening our open 3D printing materials ecosystem,”

Building a Network of Trusted Partners

Novastar Solutions and other Certified HP 3D printing reseller partners are extensively trained to bring best-in-class expertise and knowledge of HP’s Multi Jet Fusion technology to customers deploying the solution, as well as value added services such as enablement of new applications and industry-leading response time and service.

Companies interested in visiting the Livonia  HP 3D Printing Reference and Experience Center to explore the new technology please contact Josiah Klaus (734-657-3006). For media inquiries, contact Mary Baumgarten (734-838-9549).Follow the link to learn more about the HP 3D Jet Fusion Printing Solution.

About Novastar Solutions

Novastar Solutions is a leading provider of new IT hardware and engineering software, IT asset management, A2LA accredited instrument calibration services and HP 3D Jet Fusion Printing Technology. Since 1998, their end-to-end solutions and quality service have been lauded by leaders in automotive, aerospace, medical devices, manufacturing, and nuclear energy among other industries and institutes of higher education

NovaStar Calibration Services will be Exhibit in booth # 7034 at the 2016 Automotive Testing Expo North America  to be held at the Suburban Collection Showplace in Novi, MI October 25-26-27, 2016.  Register for a free Expo pass.

Over 300 of the world’s leading automotive test equipment manufacturers and test service providers will display their latest technologies to improve vehicle reliability, durability, safety and quality at the 13th Annual North American Automotive Testing Expo.  Co-located will be the Engine Expo 2016, the Autonomous Vehicle Interior Design & Technology Symposium and the Autonomous Vehicle Safety Regulation World Congress.

Register for free at:  http://www.testing-expo.com/usa/visitor_pass.php

Novastar with Dassault Systemes and Michigan Aerospace Manufacturers Association (MAMA) are hosting a networking event for manufacturers in the aerospace industry.   In Sterling Heights Michigan the evening of Thursday October 13th, 2016 the gathering will include networking, dinner and a presentation at Andiamos Italian Bistro.  Registration is required:  http://conta.cc/2cUymnc

NovaStar invites you to visit booth E-5925 at the 2016 International Manufacturing Technology Show at McCormick Place – 2301 S King Dr, Chicago, IL 60616 in the East Building Quality Assurance Pavillion September 12th-17th.

The International Manufacturing Technology Show  (IMTS) is one of the largest industrial trade shows on the planet featuring businesses from across the world.  Over 2000 companies will be showcasing new and innovative manufacturing technology ranging from conventional fixture and cutting tools to precise plasma-arc and laser systems.

Stop by Booth # E-5925 to chat with Director Guy Howe and Account Manager Jeff Hunt about the newest features of NovaStar’s Calibration Services Customer Portal as well as NovaStar’s recently announced Line Impedance Stabilization Network (LISN) testing capabilities.

Click below to register Online!

Visit https://www.imts.com/ for more information